The Backyard Shop
CommunityBuild

Community bus shelter rebuild

A collaborative rebuild of a damaged bus shelter using modular panels and student labor.

Tools

  • CNC router
  • Panel saw
  • Assembly jigs

Materials

  • Marine plywood
  • Powder-coated steel
  • UV sealant

Outcomes

  • Two shelters rebuilt
  • Students logged 120 training hours

The city requested help rebuilding two bus shelters after repeated vandalism. We partnered with a local metal shop to design modular panels that could be replaced individually.

Design constraints

We needed panels that could be manufactured quickly and repaired without special tools. The team standardized bolt spacing and used marine-grade plywood to withstand weather.

Build process

Students cut the panels on the CNC router and used jigs to maintain square corners. A volunteer welding mentor assembled the steel frames.

What we learned

Modular parts reduce on-site labor. The city maintenance crew can now swap a damaged panel in under 15 minutes.

Gallery

Project gallery
Project gallery
Project gallery

Need something similar?

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